FRP GRP Pipe Filament Winding Machine Automatic CNC Pipe Production Line

FRP GRP Pipe Filament Winding Machine Automatic CNC Pipe Production Line

The diameter selection of FRP pipes winding machine HBYX can design and manufacture is: DN15mm-DN4000mm.
Make an example with the pipe winding equipment which can produce optimum diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
one. Introduction
FW-2500VI Personal computer manage Winding Equipment is adopted superior damp continual fiber winding method, it is a new merchandise designed in China, and its function house has been enhanced and produced for a lot of moments. The device has really realistic composition, creative style, and it operates simply, the interface in between operator and equipment is sensible. 
two. The primary parameters          
two.1  The total electricity: 85kw
two.2  The optimum diameter can be manufactured: DN200-2500mm
2.three  The powerful length of the pipe:12m
two.4  The efficiency:1000kg/h
two.5  The baking board’s temperature of curing station:one hundred and five-a hundred and sixty diploma centigrade
2.six  The maxi velocity of conveying roving: 100m/min
2.7  The width of the roving sheet:200mm
two.8  The winding angle: 30°-90°
two.nine  The maxi pace of operate: 90m/min
2.10  The maxi mould-unloading drive:83t
two.eleven  The rated drawing power of the capstan:5t
two.twelve  The rated force of the hydraulic method:16MPa
Notice: if adds the infrared ray baking boards, the total power: 135KW
3. The main traits of the tools
3.1 The advanced configuration: We produced the components and the system by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, stability, and precision of the while equipment operating. The menu is displayed in Chinese and English, the interface between the operator and the equipment is sensible, it is easy to run and the working situation can be altered freely by means of the rotary knob on the panel board. 
three.two It has been adopted the newest edition winding application produced by ourselves. And the roving arrangement is normal, enclosure is total, the situation of the trolley is correct. The wound consequence need to be standard rhombuses checked by 1 piece of roving. The parameter this sort of as the width of roving sheet, the winding length and the winding diameter are all not minimal in the application.
three.three The capabilities of the managing system incorporate hand manage, semi automatic, computerized, crisis brake, limit change security and stepless pace regulation. It should not have an effect on the linearity when the purpose of stepless speed regulation has been started.
three.4 The winding resin and adding mortar supplementary resin are conveyed into the mixer by the common quantity pump, following the curing agent passed the stream meter, atomized by the force air, and then blended with the resin in the mixer. Be flowed out collectively from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin individually. This variety of standard volume pump has some advantages, such as big adjustment variety of volume of movement, to run simply and lower stoppage in comparison with the other kind of mixer.
three.five The motive energy of the winding trolley operating is positioned at 1 conclude of the mattress physique, the motor drives the reducer and drag the trolley to transfer by the chains, and it is established the adjustment gadget for the tightness of the chains at the end of the entire body.  3.six The running electricity products of the inner layer producing device and the winding device are positioned at one particular finish of the bed entire body. The motor drives the planetary harmony wheel reducer, and drags the trolley to run CZPT by way of the chains. The modifying unit of the chain loose or rapidly has been established at the tail finish of the mattress entire body. Or the managing electricity units are positioned at a single aspect of the trolley, the motor travel the reducer and drag the trolley to operate by rack and equipment wheel transmission program.
three.seven The trolley of the inner layer creating machine matches the hydraulic lifting platform to meet up with the different diameter of the pipes.
three.eight The resin supply technique of the inner layer creating equipment is exact same to the winding equipment. The film clamper and the woven fabrics clamper are set on the trolley, and their tensile can be altered, they can make the film and the woven materials be wound on the mould steadily.
three.9 The curing station is adopted energy conserving sort infrared ray baking boards, they are positioned in the longitudinal route parallel with the mould. They can make the pipe heated steadily during the curing. If the indoor temperature is previously mentioned 15ºC in wintertime, the baking board can be energy-off to help save vitality and can decline the cost. The baking board can be divided into two teams, it can use only with one group when wind the limited pipe.
three.10 Other than the mould-unloading equipment, the other solitary units are all set machine stock heads and device tails, utilised to assistance and travel the mould.
three.eleven The repairing machine is set water-spraying gadget, it can lessen the pollution of the dust in the air, to lengthen the life of the grinder.
three.12 The resistance center between the pipe and the mould is coincident with the forcing middle of the mould-unloading hydraulic container in the mould-unloading device, and they are fixed.Each of the mould supporting trolley and the pipe supporting trolley are adopted forklift construction for supporting the moulds with diverse diameter.
For the duration of mould-unloading, the mould-unloading pressure is excellent at the commencing, the force provided by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading force turning out to be modest, at this instant, the capstan engine has been place on to boost the mould-unloading pace.
4. The components of FW-2600VI Personal computer handle Pipe Creation Line
4.1 Internal liner producing device, its amount is one particular set
4.1.one Principal shaft transmission method
4.1.2Transmission program of trolley and running
4.1.3Bed body (its length is 18meters)
four.1.4CZPT controlling program
four.1.5The entrance and rear assistance frames for supporting the mould
4.1.6Resin offer and showering program
four.1.7The hydraulic lifting platform
4.1.8Film and mobile materials clamper
4.one.9CZPT pumping station
four.2 Computer manage winding device, its quantity is 1 set
4.2.one Primary shaft transmission program
four.two.two Winding trolley and transmission program
four.2.three Adding mortar trolley and transmission technique
4.two.4 Lifting and provide mortar system
4.two.five Mattress entire body (its size is 19 meters)
4.2.six Introducing mortar trolley and transmission method
four.two.seven The front and rear assist frames for supporting the mould
four.two.eight  Computer controlling system
4.2.nine  The resin provide method for winding and for supplement in including mortar
4.2.10 Movie and mobile materials clamper
four.two.11 Sliding unit
four.3 Curing stations, its quantity is 4sets 
4.three.1 Primary shaft transmission system       
four.three.2 The front and rear assistance frames for supporting the mould
four.three.3 CZPT apparatus managing method
four.three.4 Curing framework and infrared ray baking boards
four.four Fixing device, its amount is a single established
4.4.one Principal shaft transmission system
four.four.2 The entrance and rear help frames for supporting the mould
four.four.three  Socket finish uniform device
four.four.four Spigot finish fixing gadget
four.four.five CZPT equipment controlling method
4.4.6 Dust eliminating technique
four.five Mould unloading machine, its quantity is one particular established
four.5.1 Gantry
four.five.2 Unloading mould trolley
4.5.three Supporting pipe trolley
four.five.4 Supporting mould trolley
4.5.five Large pace dragging mould program
4.5.6 Unloading mould hydraulic system
4.five.seven Electrical power Managing box
4.5.eight Xihu (West Lake) Dis. keep track of
4.5.nine Sliding system
4.5.ten Pulling cable bracket
four.6  Resin blend station, its amount is one established
4.6.1 Underground storage tank
4.6.2 Combine tank
four.six.three Resin conveying program
4.six.four CZPT contribution box
five. Essential aspects
5.1  PC CZPT pc: produced in ZheJiang , china
5.2  The spindle transducer: created in Simons, Germany
5.three  The servo motor and the driver of the trolley: made in Panasonic, Japan
five.four  The photoelectric encoder: produced in OMRON, Japan
5.5 Planet equilibrium reducer: created in Xihu (West Lake) Dis.i Team, ZheJiang , China
five.six  The electrical components: made in Delixi Group, China
6. The improved specialized service
six.1 Give the specialized components for producing the tools (the instruction for operating the gear, the electrical chart, the basis chart of the gear).
six.2 Supply the layout standard and design computer software for the FRP pipes, and continue the training for the pipe method layout. 
six.3 Supply the FRP materials manufacturers and commence with the education for the winding technological innovation.
6.4 Provide the forms for the laboratory check, and the screening for the gear, and proceed the education for the tests engineering.

 

FRP GRP Pipe Filament Winding Machine Automatic CNC Pipe Production Line

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