China supplier US127 Conveyor Sugar Mill Straight Roller Chain mill chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

CHAIN
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
TENSILE
STRENGTH
MAX.
TENSILE
STRENGTH
WEIGHT
d L1 L2 H t/T
mm mm mm mm mm mm mm mm KN/min KN/min kg/m
US101.6 101.60 31.80 57.15 15.88 34.40 38.40 38.10 6.40 72.3 8.20 11.67
P101.6-R47 101.60 30.00 47.00 15.88 41.00 45.00 41.00 10.00 242.0 19.40 17.98
US127 127.00 38.40 69.85 19.00 45.10 51.40 50.80 9.60 180.0 20.30 19.22
P152.4-R66.7 152.40 30.00 66.70 26.92 35.50 41.50 50.80 8.00 167.0 13.40 16.11
C9060 152.40 37.70 69.85 18.90 45.00 49.30 50.80 9.50 250.0 28.20 17.20
C 0571 1 152.40 37.70 69.85 18.90 44.90 50.30 57.20 9.50 377.9 28.20 18.74
C 0571 3 152.40 38.00 76.20 23.83 47.10 54.90 61.90 10.30 635.0 36.10 22.27
1796 152.40 37.80 69.85 76.20 73.00 22.23 43.90 53.20 57.20 9.50 444.5 33.30 18.50 19.50 19.20

Usage: Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 4"*6"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Customization:
Available

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mill chain

How do mill chains handle misalignment between sprockets in conveyor systems?

Mill chains are designed to handle moderate misalignment between sprockets in conveyor systems. Here’s how they manage misalignment effectively:

Flexible Construction:

Mill chains are built with a flexible construction that allows them to accommodate slight misalignment between sprockets. The chain links and pins have some degree of movement, which helps in absorbing minor misalignment without causing excessive wear or stress on the chain components.

Side Bow Effect:

Mill chains exhibit a phenomenon known as the “side bow” effect, which allows them to adapt to misalignment. The side bow effect refers to the lateral movement of the chain as it wraps around the sprocket. This lateral movement helps the chain adjust to the sprocket’s position, even if it is slightly misaligned.

Sprocket Tooth Design:

The shape of the sprocket teeth can also influence how well the chain handles misalignment. Sprockets with properly designed teeth, such as a standard roller chain sprocket, can aid in reducing the impact of misalignment on the chain’s performance.

Regular Maintenance:

To ensure that mill chains continue to handle misalignment effectively, regular maintenance is essential. Periodic inspections and lubrication can help identify and rectify any misalignment issues, preventing excessive wear and potential chain failure.

Limitations:

While mill chains can tolerate some misalignment, excessive misalignment should be avoided. Prolonged and severe misalignment can lead to accelerated wear and reduce the chain’s overall lifespan. In cases where misalignment is significant, it is crucial to address the root cause of the misalignment and make the necessary adjustments to prevent further chain damage.

Overall, mill chains’ ability to handle misalignment in conveyor systems makes them suitable for applications where minor sprocket misalignment can occur due to system variations or environmental factors.

mill chain

What are the benefits of using a plastic mill chain in specific environments?

Plastic mill chains offer several advantages in specific environments where traditional metal chains may not be as suitable. These chains are made from various durable plastics, such as polyethylene, nylon, or acetal, which provide unique benefits in certain applications. Here are some of the advantages of using a plastic mill chain:

  • Corrosion Resistance: Plastic mill chains are highly resistant to corrosion, making them an excellent choice for environments where exposure to chemicals or moisture is a concern.
  • Chemical Resistance: Certain plastics used in mill chains have excellent chemical resistance properties, allowing them to withstand exposure to various chemicals without degradation.
  • Lightweight: Plastic mill chains are lighter than their metal counterparts, reducing the overall weight of the conveyor system and making them easier to handle and install.
  • Quiet Operation: Plastic chains produce less noise during operation compared to metal chains, making them suitable for applications where noise reduction is essential.
  • Self-Lubricating: Some plastic materials used in mill chains are self-lubricating, reducing the need for additional lubrication and maintenance.
  • Low Friction: Plastic chains have low friction properties, resulting in less wear and extending the chain’s lifespan.
  • Non-Magnetic: Plastic chains are non-magnetic, making them suitable for applications where magnetic interference must be avoided.
  • Specific Application Uses: Plastic mill chains are often used in industries such as food processing, pharmaceuticals, and electronics, where metal chains may not be permissible due to contamination concerns.

It’s important to note that plastic mill chains may not be suitable for heavy-duty applications or environments with high temperatures and abrasive materials. However, in specific industries and environments where their unique properties are advantageous, plastic mill chains offer a reliable and efficient conveying solution.

mill chain

What is a mill chain and how is it used in industrial applications?

Mill chains, also known as conveyor chains or industrial chains, are a type of heavy-duty chain used in various industrial applications. They are designed to convey or move materials in a controlled and efficient manner within industrial processes.

These chains typically consist of a series of interconnected links that form a continuous chain loop. Each link is designed to engage with sprockets, which provide the driving force to move the chain and the attached materials.

Mill chains are commonly used in industries such as:

  • Steel Production: In steel mills, mill chains are used to transport raw materials, such as iron ore, coal, and limestone, to various processing stations.
  • Lumber and Paper Industries: Mill chains are utilized to convey logs, wood chips, and paper rolls in sawmills and paper mills.
  • Cement Plants: These chains are used to transport materials like limestone, gypsum, and clinker in cement manufacturing.
  • Grain Handling: In grain elevators and agricultural facilities, mill chains are used to move bulk grains and seeds.
  • Mining: Mill chains are used in mining operations to transport minerals and ores.
  • Automotive Manufacturing: These chains are used in assembly line processes for automotive production.
  • Bottling and Packaging: Mill chains are used to move products through bottling and packaging lines.

One of the essential features of mill chains is their robust construction, which allows them to handle heavy loads and endure harsh environments. They are often made from durable materials, such as carbon steel or stainless steel, to resist wear, corrosion, and other forms of damage.

Mill chains play a vital role in streamlining industrial processes, increasing productivity, and ensuring the efficient movement of materials throughout various stages of production. Proper maintenance and lubrication are necessary to extend the life and performance of mill chains in demanding industrial applications.

China supplier US127 Conveyor Sugar Mill Straight Roller Chain   mill chainChina supplier US127 Conveyor Sugar Mill Straight Roller Chain   mill chain
editor by CX 2023-08-15