Centralized Positioning Continual Cut to Length Machine Line

Centralized Positioning Continual Cut to Length Machine Line

Automated Substantial Pace Stainless Metal Reduce to Duration Equipment

I.CZPT parameters and configuration directions
one. CZPT parameters

Applicable material: cold rolled strip, galvanized sheet, stainless steel
Material top quality: normal metal coil
The power of the material   бb≤345 N/mm2,бs≤490 N/mm2
Content thickness: .3 ~ 1.two mm
Materials width: five hundred ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil fat:         ≤10T

two. Merchandise parameters

Shearing precision:    ≤±0.5 mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile size:          1000-5000mm
Diagonal :           ≤±0.five mm/2000mm
Shear size:        1000-5000mm

3. other parameters

power offer: 380V/50Hz/3Ph
greatest feeding pace: 60 m/min
reducing frequency: 20-thirty Zhang /min (with 2000mm extended sheet count)
creation line handles an spot of about 23m * width 4.5m

II. Device composition
The unit configuration is mainly composed

hydraulic feeding trolley
Cantilever uncoiling equipment
thirteen roll leveling device
Storage buffer pit (user’s possess)
Rectifying gadget
The roller servo feeding equipment
The new electric powered shears
Conveyer belt
Pneumatic feeding stacking device
Servo electrical control system  
CZPT program
pneumatic technique (fuel supply person owned)

III. Machine composition details:
1. CZPT feeding trolley
Utilised to area material roll. The roll use sleeve positioning in stand.

1.1 technical parameters:

CZPT capability:      10 tons
Motion velocity: 7 m/min
Cellular motor electricity: one.five KW
Operating strain: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the strolling chassis and the V type lifting body.

CZPT lifting system
Motor generate system with a speed reducer
Xihu (West Lake) Dis. rail
V type help platform

one.three houses: the substance trolley for feeding. It sat on the two metal rails, by the motor via a speed reducer and a chain transmission, driving wheel shaft carrying a roll of substance to the axial path of movement of cantilever unwinding feeding, entered into the core situation of the shaft, the trolley for supporting the table best is composed of a cylinder driving the content roll centre of the inner gap of the line rose to unwinding movement axis place, trolley down and from main shaft of at exit to the following charging placement.

2. The cantilever enlargement uncoiler: coiling rigidity in uncoiler reel.
2.one CZPT parameter:

CZPT potential: 10 tons ten tons
The main shaft up shrinking: fifty mm (Φ480~Φ610mm)
Principal motor electricity: two.two kw
Cylinder working stress: about 12MPa.

two.2 Material stand machine is composed of a core shaft, a base and a transmission method

the core shaft and its framework
motor push method
clutch gadget
auxiliary help

two.three Efficiency: the main shaft is composed of a supporting shaft, a wedge sliding seat and four arched plates which are linked with the rotating cylinder. The drive shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In order to increase the rigidity of the core shaft, the uncoiler is outfitted with auxiliary help the auxiliary support is driven by hydraulic cylinder.
The core shaft plate can be put in to fulfill various demands of coil diameter size

three Roller leveling equipment:
three.1 technical parameters:

The quantity of flat rollers: thirteen (such as a pair of rollers)
Leveling roller diameter: 85 mm
Leveling roll width: 1500 mm
Leveling roller material: forty five#
Leveling roller hardness: a lot more than HRC50 – 55 (grinding chrome plated) 
Main motor electricity: 7.5kw

3.2 Component:

AC motor,reducer

three.three Efficiency: This machine is composed of 1 sets of roller and eleven roller, motor pace reducer and bracket foundation. Roller leading roller 6, reduced roller seven. Leveling machine and fixed in a rigid slider, slider, respectively, by two pairs of screw pair push the lifting and tilting, to change the leveling hole and leveling angle, specifically: perform roll forming harmonic attenuation of straightening and enhance the leveling top quality sheet. Leveling device operate roll for initiative, the transmission purchase: motor driven equipment reducer, will be transferring electrical power to a leveling roller.
Leveling roller is the essential part of the device, which is controlled by stringent process.

4. Storage buffer pit (user’s possess) 

five. Correction gadget: mounted sheet, prevent deviation.
Middle selection: 500 ~ 1500mm
Overall performance: utilized for feeding on the substance to guarantee the accuracy of the diagonal shear. Guide altering screw, the baffle and the course of the plate width, in get to adapt to the different width correction sheet

6. The roller servo feeding equipment: 
the composition of the roller, the roller diameter 115mm, manual screw adjustment. On the floor of the roller to offer with glue, enhance the friction drive, the gravitational power.

elements: frame, operate roll, servo motor.
function: for boards into the flat shears, and specific management of chopping length. Function roll guide screw adjustment management, roller floor hanging rubber processing, enhanced friction.
motor: servo five.5KW

seven. Shears: Q11-three*1600 electrical shears. Used for exact reducing of plate right after leveling.

8. CZPT belt:
8.one.CZPT parameter:

Motor electricity 2.2kw
The conveying pace is considerably less than 60 m/min
CZPT belt size 3000 mm

eight.2 Part:

flat belt, rack
motor generate program

8.three properties: shear plate shearing equipment beneath the initial drop in the unbiased transmission belt, flat belt and the plate conveyor to stamp materials.

nine. Pneumatic substance stacking system: 

Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing length one thousand-3000mm. its part is cutting the sheet stacking, by a cycloid pin wheel reducer generate, can move CZPT and backward, and can according to user requirements, the sheet stacking automatic collectively.
Blanking platform with lifting system, handy stacking. CZPT motion, length 3000mm.

10. Servo electrical system:
By the power distribution cupboard and the operating table:
Efficiency: energy demands: 380V + 10%, 50Hz + 5%, a few period AC.
The unit of electrical technique (in phrases of the layout of the structure of the external) is largely composed of a control station, junction box and the detecting component and government elements. The servo control program, automated pace, gradual pace, brake, shearing processes, hassle-free operation (terminal to the perimeter from the demand from customers facet, the moi), and touch display screen centralized handle procedure.
The major electrical parts variety of CHINT, servo motor assortment of domestic well-acknowledged makes.
Connection between gear and energy line is responsible for the user.

11. CZPT method:

The program adopts built-in pump, valve block mounted in the tank and dispersed bed.
The principal hydraulic valve merchandise howard.
Rated functioning force of hydraulic system 16MPa.
CZPT oil user owned.

12. Pneumatic and lubrication program:

Pneumatic system pressure .six MPa
Gas technique needs 800 liters / min
ZheJiang Yadeke pneumatic components assortment of products, mainly for the use of stack feeding system.
The gear box or the velocity reducer is lubricated by oil tank. 
Fuel source user owned

thirteen. Other directions:
thirteen.one Production line products spray paint dry paint. If users have particular requirements for the products to supply the shade tone, or creating.
13.two Basis design, set up and debugging of embedded parts and the consumption of drinking water, oil, gas and electricity by the consumer dependable
13.three the gasoline source of the entire established of equipment is outfitted with the user.
thirteen.4 installation and commissioning is concluded, the two sides need to take care of the handover methods, not for the acceptance of the handover methods and place into use, that is, the two sides agreed to accept experienced. 
13.5 other issues of negotiation.

LINAN XINRAN Photo voltaic Equipment CO., LTD
No.702 Xihu (West Lake) Dis. Developing, Wanma Street, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Centralized Positioning Continual Cut to Length Machine Line